Process Engineering · Intermediate · 1 day

Heat Exchanger Design and Fouling Assessment

Thermal design, rating, TEMA selection and using plant data to track fouling and plan cleaning

Duration1 day
LevelIntermediate
FormatOn-site · virtual
CodeTR-F04
PFD-001 Rev BH&MB · Class 5Issued for design FeedReflux drum
Course flyer

Heat Exchanger Design and Fouling Assessment — one-page catalogue.

The flyer below is the printable A4 version. Use the buttons above to download it or the request form.

Heat Exchanger Design and Fouling Assessment — one-page course flyer
Click the flyer to open the printable PDF.
Request this courseDownload the Training Request Form, quote course code TR-F04, sign and e-mail it to sales@cerasus.ai — or use the consultation form below.
Download Training Request Form →
At a glance

What you will be able to do.

Process and mechanical engineers specifying, rating or troubleshooting shell-and-tube, air-cooled and plate exchangers; energy and reliability engineers

Exchangers are specified once and then blamed for the next twenty years. This course covers enough thermal design to write a good data sheet and check a vendor's rating — LMTD, effectiveness, film coefficients, pressure drop, vibration — then turns to the operating question: how to calculate the fouling resistance from historian data, when to clean, and what the process can do to slow it down.

  • Select the exchanger type and TEMA configuration for a given duty and fouling service
  • Perform a rating calculation and check tube-side and shell-side pressure drop and velocities
  • Review a vendor thermal design against API 660 / 661 and the process data sheet
  • Calculate the actual overall coefficient and fouling resistance from plant data
  • Set up a fouling-monitoring trend and a cleaning-interval economics calculation
  • Diagnose common problems: temperature cross, vibration, maldistribution, tube leaks
Course outline

Day by day

Morning

Heat-transfer basics: LMTD, F factor, NTU-effectiveness · film coefficients and controlling resistance · shell-and-tube geometry and TEMA types · air-cooled exchangers and plate exchangers · process data sheet content · rating exercise and vendor design review (API 660 / 661)

Afternoon

Fouling mechanisms: crude preheat, cooling water, crystallisation, coking · calculating U and Rf from historian data · fouling-monitoring trends and cleaning-interval economics · mitigation: velocity, temperature, chemistry, design features · troubleshooting cases: cross, vibration, maldistribution, leaks · workshop on participants' exchangers

Standards referenced
TEMA
API 660
API 661
ASME BPVC Section VIII
HTRI / HTFS design practice
Request a consultation

Tell us about the unit and the problem.

Send a short brief — plant, service of interest and what you need to achieve — and a Cerasus engineer will respond with a proposed scope and next steps.

Prefer email or phone? sales@cerasus.ai · +974 5506 2743