Engineering Services · Design → Assess → Operate → Sustain

From FEED to functional safety, one engineering partner.

Cerasus Technologies delivers process engineering, process safety and advanced control services for oil & gas, petrochemical and utility plants — led by a chemical engineer with 35+ years on the plant floor.

0Service lines
0Years of cumulative plant experience
Follow the plant lifecycle, or jump to a stage
Service catalogue · by lifecycle stage

From the first P&ID to the last training session — in the order a plant needs them.

Every engagement is scoped against the applicable API, IEC and ISA standards and delivered with plant-usable documentation, not just a report.

DesignGet the design right before steel is cut
PFD · P&ID · H&MB
Design

FEED & Basic Engineering (BEP)

Design basis, PFDs, heat & mass balances, P&IDs, control philosophies and equipment sizing that carry a project from concept to a bankable, Class-5 estimated package.

API RP 14C · ISA 5.1 · OSHA 1910.119(d) PSI
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HYSYS · Aspen Plus
Design

Process Simulation

Steady-state and dynamic models in Aspen HYSYS and Aspen Plus to size equipment, test operating cases and settle design questions with numbers.

Rating · dynamics · relief loads · digital twin basis
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Debottlenecking
Design

Process Studies

Capacity, debottlenecking, energy and revamp studies that quantify what a unit can really do — and the lowest-cost route to more.

Hydraulics · utilities · pinch · feasibility
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Assess & ProtectFind the hazards and prove the safeguards
IEC 61508 · 61511
Assess & Protect

PHA — HAZOP, LOPA & SIL

TÜV-certified HAZOP leadership, LOPA risk ranking and SIL determination/verification that turn hazards into defensible protection layers.

OSHA 1910.119(e) · IEC 61511 · CCPS LOPA
Delivered with CeraPHA Studio →
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Dispersion · Fire · Explosion
Assess & Protect

Consequence Analysis

Gas dispersion, jet/pool fire, BLEVE and explosion overpressure modelling to size hazard footprints for siting, layout and emergency planning.

OSHA 1910.119(e) · API RP 752/753 · QRA input
Delivered with CeraImpact →
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API 520 · 521 · 526
Assess & Protect

PSV Validation

Relief scenario identification, load calculation, sizing checks and inlet/outlet line verification for every relief device on the unit.

API 520/521/526 · ASME VIII · OSHA 1910.119(d)/(j)
Delivered with CeraVent →
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Management system
Assess & Protect

Implementing PSM

Design, roll-out and embedding of a full process safety management system — procedures, MOC, PSI, MI and KPIs — sized to your organisation.

OSHA PSM · CCPS Risk Based Process Safety · Seveso
Delivered with CeraPulse →
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Compliance audit
Assess & Protect

Process Safety Audits

Independent PSM/HSE compliance audits and gap assessments with prioritised, closeable findings — not a shelf report.

OSHA 1910.119 · CCPS RBPS · corporate standards
Delivered with CeraPulse →
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Operate & OptimiseSee the plant drift early and hold it at its best
Real-time KPIs
Operate & Optimise

Process Monitoring

Historian-based performance monitoring, deviation detection and KPI dashboards that show operations where the unit is drifting before it trips.

Soft sensors · early-warning limits · CeraControl workbench
Delivered with ProcessVision →
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ISA-18.2 · IEC 62682
Operate & Optimise

Alarm Documentation & Rationalisation

Alarm philosophy, master alarm database and rationalisation workshops that cut floods and nuisance alarms to a load operators can act on.

ISA-18.2 · EEMUA 191 · OSHA 1910.119(d) safe limits
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Loop health · tuning
Operate & Optimise

PID Loop Assessment & Tuning

Plant-wide loop performance auditing, valve stiction diagnosis and model-based tuning that settles oscillating loops for good.

IMC / λ tuning · CPM metrics · valve diagnostics
Delivered with CeraPID →
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MPC · Multivariable
Operate & Optimise

APC Implementation & Maintenance

Step testing, model identification, MPC controller build and commissioning — then sustained benefits through ongoing model and tuning care.

Benefit study · step test · MPC deploy · service-level care
Delivered with ProcessVision →
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SustainMeasure, investigate and learn — keep people and systems competent
On-site · Classroom
Sustain

Technical Training

Practitioner-led courses in HAZOP, LOPA/SIL, relief systems, alarm management and APC — built from real plant cases, delivered on site or online.

Custom curricula · competency assessments · certificates
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Need a scope that spans several of these?

Most engagements combine studies, PHA and control work. Tell us the unit and the problem — we'll propose the shortest route.

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How we engage

Four steps from first call to closed-out deliverable.

Scope & data

Define the unit boundary, standards basis and the P&IDs, historian data and documents we need.

Study & workshops

Modelling, calculations and facilitated sessions with your operations and engineering teams.

Deliver & review

Reports, registers, drawings and models issued for client review, then finalised for use.

Support & sustain

Implementation assistance, close-out of actions and ongoing maintenance where the service needs it.

Request a consultation

Tell us about the unit and the problem.

Send a short brief — plant, service of interest and what you need to achieve — and a Cerasus engineer will respond with a proposed scope and next steps.

Prefer email or phone? sales@cerasus.ai · +974 5506 2743