An audit is only useful if it tells you what to fix first. Cerasus audits process safety management systems against OSHA PSM, CCPS RBPS and your corporate standard, and returns a prioritised, evidence-based gap list your site can close.
A process safety audit verifies that each PSM element — from process safety information to management of change and mechanical integrity — is defined, implemented and effective. It combines document review, field verification and interviews, then scores each element against the chosen framework.
Regulatory frameworks (OSHA 1910.119(o), Seveso III) require periodic compliance audits; good practice frameworks (CCPS RBPS, API 754) add performance indicators so the site can track improvement, not just compliance.
Element-by-element audit against OSHA 1910.119 or Seveso III.
Maturity scoring against the 20 CCPS Risk Based Process Safety elements.
Walk-downs to test that procedures, permits, isolations and MI programmes work as written.
Tier 1–4 indicator review per API RP 754.
A/B/C ranking with root cause and practical corrective actions.
Verification of closure and re-scoring.
Agree scope, framework, sites and the audit protocol.
Document review, interviews and field verification.
Element scores, findings ranked by risk.
Audit report, corrective-action plan and closure tracking.
OSHA 29 CFR 1910.119Process Safety Management, incl. (o) compliance auditsEPA 40 CFR 68Risk Management ProgramCCPS Risk Based Process Safety20-element frameworkAPI RP 754Process safety performance indicatorsSeveso III Directive 2012/18/EUMajor-accident hazard controlEnergy Institute PSM Framework20 elements, high-level frameworkISO 45001Occupational health & safety management systemsCCPS Auditing GuidelinesGuidelines for auditing process safety management systemsSend a short brief — plant, service of interest and what you need to achieve — and a Cerasus engineer will respond with a proposed scope and next steps.
Prefer email or phone? sales@cerasus.ai · +974 5506 2743