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Process Safety · IEC 61508 · 61511

PHA — HAZOP, LOPA & SIL

Process Hazard Analysis is the backbone of the safety lifecycle: HAZOP finds the hazards, LOPA judges whether existing layers are enough, and SIL work makes the instrumented layers real. Cerasus leads all three with a TÜV-certified HAZOP Leader and IEC 61511 Functional Safety Engineer.

SIL 1 · 2 · 3RRF 10–100 · 100–1,000 · 1,000–10,000
TÜV certifiedHAZOP Leader facilitation
IEC 61511Clauses 8–11 covered end to end
What it means

PHA — HAZOP, LOPA & SIL, explained.

HAZOP is a structured, guideword-driven review of every node of a design, recording causes, consequences, safeguards and actions. LOPA takes the higher-consequence scenarios and quantifies whether independent protection layers reduce risk to the corporate tolerable level. SIL determination sets the required integrity of each safety instrumented function; SIL verification proves the designed hardware, architecture and proof-test interval achieve it.

Together these form the front end of the IEC 61511 lifecycle and are what auditors, insurers and regulators ask to see first.

Delivered with our software
CeraPHA StudioCeraPHA Studio is a process hazard analysis workbench: HAZOP and HAZID worksheets, LOPA scenarios and SIL determination live in one…
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What Cerasus provides

Scope of service

HAZOP / HAZID facilitation

Certified leadership, scribing, node definition and session management for greenfield, revamp and cyclic (5-year) reviews.

LOPA

Scenario screening, IPL credit, initiating-event frequencies and risk-gap calculation against your risk matrix.

SIL determination

Risk graph, LOPA or risk-matrix methods; SIF register with target SIL and RRF.

SIL verification

PFDavg, architecture (HFT) and SFF checks; proof-test intervals; per IEC 61508/61511.

Safety Requirements Specification

SRS per IEC 61511 Clause 10 for each SIF.

Action tracking & close-out

Action register with owners, due dates and evidence of closure.

How we do it

Our approach, step by step

Prepare

Node the P&IDs, assemble the team, agree risk matrix and guidewords.

HAZOP sessions

Facilitate, record and rank; capture safeguards and actions.

LOPA & SIL

Screen scenarios, credit IPLs, determine target SIL, verify designs.

Report & SRS

Issue PHA report, SIF register, SRS and action register.

Standards & references

Codes this service follows

IEC 61882HAZOP application guide
IEC 61511 (all parts)Functional safety — process industry sector
IEC 61508Functional safety of E/E/PE systems
ISA-84.00.01US adoption of IEC 61511
CCPS LOPA (2001) & IPL GuidelinesLayer of protection analysis methods
ISO 17776Major-accident hazard management, offshore
OSHA 29 CFR 1910.119(e)Process hazard analysis requirements
ISO 31000Risk management principles
Deliverables

What you receive

  • HAZOP worksheets and report
  • Action register with closure tracking
  • LOPA worksheets and risk-gap summary
  • SIF register with target SIL / RRF
  • SIL verification calculations
  • Safety Requirements Specification (SRS)
Why Cerasus

Practitioner-led, standards-based

200+ years of cumulative plant experienceA team that has operated major refineries and petrochemical plants, led by a chemical engineer with 35+ years in industry.
Certified leadershipTÜV-certified HAZOP Leader, CCPSC (AIChE/CCPS) and IEC 61508/61511 Functional Safety Engineer.
Global reach, Doha-basedCerasus Technologies QFZ LLC — registered in the Qatar Free Zones, with reach across geographical locations around the world.
Related services

Often scoped together

Request a consultation

Tell us about the unit and the problem.

Send a short brief — plant, service of interest and what you need to achieve — and a Cerasus engineer will respond with a proposed scope and next steps.

Prefer email or phone? sales@cerasus.ai · +974 5506 2743