PSM · Advanced · 2 days

Process Safety Auditing — OSHA PSM / RBPS / Seveso

Planning, conducting and reporting a process safety audit that finds what matters

Duration2 days
LevelAdvanced
FormatOn-site · virtual
CodeTR-D07
PSIPHAProceduresMOCMIAudit 14 ELEMENTS · RBPS 20
Course flyer

Process Safety Auditing — OSHA PSM / RBPS / Seveso — one-page catalogue.

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Process Safety Auditing — OSHA PSM / RBPS / Seveso — one-page course flyer
Click the flyer to open the printable PDF.
Request this courseDownload the Training Request Form, quote course code TR-D07, sign and e-mail it to sales@cerasus.ai — or use the consultation form below.
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At a glance

What you will be able to do.

Internal and corporate auditors, PSM coordinators, HSE managers and element owners preparing for or conducting compliance audits

An audit that only confirms the paperwork exists misses the programmes that are decaying in the field. This course covers the three frameworks most sites in the region are measured against, how to build a protocol that tests implementation rather than existence, how to sample records, interview and walk the plant, and how to write findings that lead to correction. Day 2 is a mock audit of three elements on a case plant, from opening meeting to report.

  • Plan an audit: scope, team, protocol, sampling strategy and schedule
  • Distinguish existence, implementation and effectiveness for each element
  • Interview, review records and verify in the field without leading the answers
  • Write findings with the requirement, evidence, gap and risk clearly separated
  • Grade findings and agree corrective actions and closure evidence
  • Track audit status and recurring findings as a leading indicator in CeraPulse
Course outline

Day by day

Day 1

Audit-related incidents and regulatory expectations · OSHA 1910.119(o) triennial audits · CCPS RBPS auditing element · Seveso III safety management system and inspection · protocol design and element questions · sampling, interviewing and field verification · finding quality

Day 2

Mock audit: opening meeting · PHA and MOC element audit · mechanical integrity element audit · training and procedures element audit · reporting and closing meeting · corrective action tracking and audit metrics in CeraPulse

Standards referenced
OSHA 29 CFR 1910.119(o)
CCPS Guidelines for Auditing Process Safety Management Systems
CCPS Risk Based Process Safety
Seveso III Directive
API RP 754
Request a consultation

Tell us about the unit and the problem.

Send a short brief — plant, service of interest and what you need to achieve — and a Cerasus engineer will respond with a proposed scope and next steps.

Prefer email or phone? sales@cerasus.ai · +974 5506 2743